Zirconia (YSZ) Grinding Balls - Zirconia Milling Media

Zirconia Grinding Balls-Perfect Precision Grinding

Explore the precision of Zirconia Grinding Balls—crafted for superior grinding. Discover the power of durability, uniformity, and purity in ceramics, chemicals, or electronics with AEM METAL.

Transform your processes with consistent particle size, wear resistance, and top-notch quality. Dive into the potential of Zirconia Grinding Balls — where precision meets perfection. Start your journey to better grinding with AEM METAL!

Premium Raw Materials

Zirconia grinding balls are made of zirconia with a purity of over 95% as the main body and yttrium oxide as the stabilizer.

Specification of Zirconia Grinding Balls

Composition (wt%)	94.6%ZrO2+5.4%Y2O3
Density (g/cm³)	≥6.02
Wear Rate (ppm)	＜20 (g/kg﹒h)
Crushing Strength (KN)	>2.0 (Ф2.0mm)
Hardness (HV5)	>1200
Elastic Modulus (GPa)	205

Size of Zirconia Grinding Balls

Available Size	Sphere	Ф0.1-0.2, Ф0.2-0.4, Ф0.4-0.6, Ф0.6-0.8, Ф0.8-1.0, Ф1.0-1.2, Ф1.2-1.4, Ф1.4-1.6, Ф1.6-1.8, Ф1.8-2.2, Ф2.2-2.5, Ф2.5-2.8, Ф2.8-3.2, Ф3.2-3.5, Ф3.5-3.8, Ф3.8-4.2,Ф5, Ф7, Ф10, Ф15, Ф20, Ф30, Ф40, Ф50, Ф60…
Available Size	Cylinder	Ф3 x 3, Ф5 x 5, Ф7 x 7, Ф10 x 10, Ф12 x 12, Ф15 x 15…
Note: Size can be produced according to customers' requirements.

Customize Your Zirconia Grinding Balls

Fulfill Customer's Requirements

We understand that precision matters. Whether you're looking for a specific size, hardness, or any other tailored feature for your zirconia grinding media, we've got you covered. Our team works closely with you to ensure that each grinding ball aligns seamlessly with your processes, delivering a personalized solution that enhances your operations.

Meet Industries' Standards

We recognize the varied demands of different industries. From ceramics to electronics, each sector requires specific attributes from grinding media. Our customized Zirconia Grinding Balls are designed to meet industry-specific needs, providing efficiency, consistency, and reliability. By understanding the nuances of various applications, we ensure that our grinding solutions contribute positively to your industry's processes.

With AEM METAL, customization isn't just a service; it's a commitment to meeting both individual customer expectations and the unique requirements of different industries. Let's collaborate to tailor your Zirconia Grinding Balls – contact us for a grinding solution that perfectly fits your needs.

Why Choose AEM METAL-Our advantages

Our products are engineered to elevate your grinding processes across various industries. How our company's Zirconia Grinding Balls stand out in the industry can be seen from the following aspects:

Superior Hardness:

Our Zirconia Grinding Balls boast exceptional hardness, ensuring they withstand the rigors of grinding processes, maintain their shape, and provide enduring performance.
Exceptional Wear Resistance:

Our Zirconia Grinding Balls are crafted for longevity. Their outstanding wear resistance ensures sustained performance over extended periods, reducing the need for frequent replacements and minimizing downtime.
Excellent Precision:

Experience precision at its best. Our Zirconia Grinding Balls undergo meticulous engineering, resulting in a product that meets the highest standards of precision, reliability, and quality.
Purity Assurance:

Trust in the purity of our Zirconia Grinding Balls. Rigorous testing and quality control measures ensure that each ball meets stringent purity standards, safeguarding the integrity of your materials.
Corrosion Resistance:

Our Zirconia Granding Balls are resistant to rust and corrosion, they can also be used in water-based processes.

Characteristics about Zirconia Grinding Balls

Precision Crafting

Pressing

This is a common molding method for large-size ceramic grinding media. The main methods are dry pressing (with 3%-7% water or additives in the powder) and isostatic pressing (with less than 3% water or additives in the powder). In industry, a combination of both methods can be adopted.

After evenly mixing the powder and various additives, it is granulated by spray. Next, the granulated powder is added to a metal mold to preform into balls. After that, the demolded blanks are subjected to cold isostatic pressing to obtain ball blanks. The blanks prepared by this process have high density, and the firedceramic balls have high density and good quality. It is usually used to produce large, high-quality grinding balls with a diameter greater than 10mm.

Rolling

This method has the advantages of simple production equipment, raw materials, and operation, good sphericity, and easy sintering. The preparation cost is lower, and balls of various sizes within the range of 0.1mm-60mm can be produced as required.

The method of rolling clay segments into balls. The process is as follows: The powder, water, adhesive, plasticizer, lubricant, etc. are mixed into clay in a kneading machine. After aging, it forms plastic clay material. The material is extruded into clay strips in an extruder. Then, it is cut into clay segments with equal length and diameter. Then, they are put into a ball rolling machine to roll into ball blanks.

The direct powder rolling method. The process is simple. First, use a rotating ball machine, which is simple and cheap. Add pre-made ball blank crystal seeds. Then, rotate the machine and spray water mist while adding ceramic powder. The powder continuously sticks to the crystal seeds' surface and grows. Finally, we obtain the required size of ball blanks.

Dropping

For very small zirconia grinding balls (from 0.05mm to a few tenths of a millimeter), you can use the titration method to form ceramic ball blanks. The zirconia ceramic balls produced by the titration method can be sintered at low temperatures. They have no internal pores, and possess high density, strength, toughness, and low wear.

Quality Control and Testing in Manufacture

Appearance Inspection

It is one of the most common Zirconia Grinding Ball inspection methods. Check whether the surface of zirconia grinding balls is smooth and even, with no defects such as breakage, cracks or stains.

Particle Size Analysis

The particle size distribution and average particle size of Zirconia Grinding Balls are measured by means of tools such as optical microscopes, electron microscopes or particle size analysers. This can help determine the quality of preparation and processing of zirconia grinding balls.

Hardness Testing

Conduct Rockwell or Vickers hardness tests to measure the hardness of the Zirconia Grinding Balls. This is crucial for assessing their ability to withstand abrasion and maintain their integrity during grinding processes.

Density Measurement

The density of Zirconia Grinding Balls is usually measured by the gas specific gravity method or the liquid displacement method. This verifies that the composition and preparation process meet the requirements.

Crystal structure analysis

Determine the crystal structure and lattice parameters of the Zirconia Grinding Ball through techniques such as X-ray diffraction (XRD). This verifies that it is of high purity and has an intact crystal structure.

Microstructural Analysis

Employ scanning electron microscopy (SEM) to examine the microstructure of the Zirconia Grinding Balls. This detailed analysis helps confirm the uniformity and integrity of the zirconia material, ensuring quality and consistency.

Wear Resistance Testing

Conduct wear tests on the grinding balls using methods like the Taber Abrasion test. This evaluates the balls' wear resistance over time, essential for durability and consistent grinding efficiency.

Impact Resistance Testing

Conduct Charpy or Izod impact tests to evaluate the impact resistance of the grinding balls. This ensures that the balls can withstand the forces encountered during grinding without breaking or deforming.

Corrosion Resistance Testing

Perform corrosion tests to assess the resistance of Zirconia Grinding Balls to chemical corrosion in specific environments. This is particularly important for applications where the balls may be exposed to corrosive substances.

Diverse Applications

Zirconia grinding media is mainly used for ultra-fine grinding and dispersion of materials requiring zero pollution, high viscosity and high hardness, such as electronic ceramics, magnetic materials, zirconia, silicon oxide, zirconium silicate, pharmaceuticals and foods, pigments, dyes, inks, etc.

Ceramics Industry

It can be used for grinding and dispersing ceramic materials. Zirconia Grinding Balls ensure precise milling, leading to the production of fine ceramics with enhanced properties like strength and durability.

Ink Production

It is effective in grinding and dispersing ink materials. Zirconia Grinding Balls are utilized in ink production for efficient grinding and dispersion of pigments, enhancing the quality and consistency of inks.

Chemical Industry

It is ideal for grinding chemicals and catalysts. In the chemical sector, Zirconia Grinding Balls facilitate efficient particle size reduction, aiding in the production of chemicals and catalysts with specific properties.

Medical Industry

Due to its good biocompatibility, Zirconia Grinding Balls are widely used in biomaterials, artificial joints, dental restorative materials and oral implants, etc. They can be used to manufacture high-strength and wear-resistant medical devices and implants.

Precision Processing Industry

Zirconia Grinding balls are mainly used in precision parts in the machinery industry that require high temperature resistance, wear resistance and high toughness, such as bearings and valves.

Electronic Materials

In electronics, Zirconia Grinding Balls enable precise grinding of materials used in electronic components, ensuring the production of high-quality and reliable devices.

Aerospace Industry

Known for their high-temperature stability and wear resistance, Zirconia Grinding Balls are commonly used in the aerospace industry to manufacture high-pressure turbines and centrifugal compressors.

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Guide for purchasing Zirconia Grinding balls

To ensure you make an informed and satisfactory purchase of our Zirconia Grinding Balls, here's a comprehensive guide for you:

Frequently Asked Questions About Zirconia Grinding Balls

What is the composition of Zirconia Grinding Balls?

Zirconia Grinding Balls are primarily composed of zirconium dioxide (ZrO2), known for its exceptional hardness, wear resistance, and chemical inertness.
Can Zirconia Grinding Balls be customized?

Yes, we offer customization options for size, hardness, and other specifications. Contact our team to discuss your unique requirements.
Are Zirconia Grinding Balls suitable for high-temperature applications?

Yes, Zirconia Grinding Balls exhibit high heat resistance, making them suitable for applications involving elevated temperatures.
Can I get a sample before placing a bulk order?

Yes, we offer samples for testing purposes. Contact our sales team to discuss sample availability and shipping details.
What shipping methods do you use to deliver products?

We typically opt for UPS, DHL, or FedEx. However, for shipments over 100 kg, sea transportation is an option. Feel free to specify your preferred shipping method.

How do I choose the right size and hardness for my application?

Consider your material type and grinding environment. Consult our size chart or opt for customization options. Hardness selection depends on the abrasiveness of your grinding process.
How long do Zirconia Grinding Balls last?

Zirconia Grinding Balls are designed for longevity and wear resistance. Their lifespan depends on factors like application, grinding conditions, and maintenance.
What quality control measures are in place for Zirconia Grinding Balls?

Each ball undergoes rigorous testing, including particle size analysis, hardness testing, and microstructural analysis. Our commitment to quality ensures consistent and reliable performance.
Will you provide service after I purchase the product?

Yes, We will provide thoughtful after-sales service and technical support to solve any problems you encounter when using the product.
How long does it usually take for goods to be delivered?

Delivery typically takes 3-4 weeks, subject to the product's complexity, quantity, and order volume. Please also understand that if transportation volume accumulates during holidays, the delivery time may be slower.

Request a Zirconium Quote Now

No matter what kind of zirconium product you require, our vast experience enables us to manufacture it.
Contact us for advice on choosing and using zirconium.
Get a quote now or let us know what you're looking for and we will get back to you soon!

Zirconia Grinding Ball